QTZ80A Tower Crane

    The QTZ80A tower crane is a reinforced tower crane designed to meet standards such as GB/T50311 “Tower Cranes” and GB5144 “Safety Regulations for Tower Cranes.” It features a rated lifting moment of 80 t·m and a lifting capacity of 8 tons, with a lifting capacity of 8 tons. Available models include TC6010, TC5512, TC5017, and TC4521. The hoisting mechanism employs variable-pole speed control, while the slewing mechanism utilizes variable-frequency speed regulation. The luffing mechanism incorporates a planetary gear reducer with an integrated drum. The electrical control system utilizes imported components, and safety protection devices are either mechanical or mechatronic products, ensuring comprehensive reliability. This crane supports fixed, traveling, attached, and internal climbing configurations, meeting diverse construction needs for mid-to-high-rise urban buildings, industrial plants, power station dams, bridges, and other structures.

QTZ80A Technical Specifications

Working grades for mechanism		Hoisting mechanism												M5
		Slewing mechanism												M4
		Trolley travelling mechanism												M4
		Travelling mechanism												M3
Hoisting height (m)		Multiplying		travelling			Undercarriage stationary			Attached				Inside  climbing
		a=2		47			46			201				201
		a=4		47			46			101				101
Max. hoisting capacity (t)		8
Radius (m)		Max. radius							60
		Min. radius							2.5
Hoisting mechanism	Multiplying	a=2							a=4
	Hoisting capacity(t)	2	4			4			4		8		8
	Speed (m/min)	80	40			10			40		20		5
	功率 (KW)  Power (kW)	30/30
Trolley travelling mechanism	Speed (m/min)	0～60
	Power (kW)	4
Slewing mechanism	Speed (m/min)	0～0.6
	Moment (N.m)	55
Travelling mechanism	Speed (m/min)	20
	Power (kW)	2×7.5
Climbing mechanism	Speed (m/min)	0.69
	Power (kW)	5.5
	Rated working  pressure for  hydraulic  system (Mpa)	25（Outside climbing） 30（Inside climbing）
Counter-weight	起量臂长 Jib length（m）	45			50			55				60
	Counter-weight（t）	10.84			12.4			14.1				15.8
Total power(KW)	56.4
Wheel×axle gauge(m)	6.0×6.0
Operating  temperature(℃)	-20~+40

【Hoisting Mechanism】:

   The hoisting mechanism (2492 kg) employs a YZRDWFC250-4/8 wound-rotor motor. The motor drives the reduction gearbox via a splined coupling, which in turn drives the drum. This configuration enables three distinct hoisting speeds, ensuring smooth starts and stops with minimal impact. With a 2-rope configuration, speeds reach 80 m/min, 40 m/min, and 10 m/min. A 4-rope configuration achieves 40 m/min, 20 m/min, and 5 m/min.

   A normally closed hydraulic push-rod brake (YWZ3H315/90) is installed at the input shaft end of the reduction gearbox. A height limiter is mounted on one side of the drum, which can be adjusted to the required height.

【Rotary Mechanism】:

   The slewing mechanism is the transmission device that provides power for the upper slewing of the tower crane. This device consists of a torque motor with a brake, a planetary gear reducer, a pinion gear, and a slewing limiter. This tower crane employs two such devices, symmetrically distributed on both sides of the slewing bearing and mounted on the upper support. Their pinion gears mesh with the large ring gear of the slewing bearing.

  The slewing limiter is used to restrict the tower crane's rotation to 540° in a single direction, preventing cable breakage.

【Variable-Angle Mechanism】:

  The hoist mechanism (210 kg) uses a YEJ112-4-4kW motor. Driven by a planetary gear reducer, it powers the drum. Through the wire rope, the load trolley achieves speeds of 0 to 60 m/min, enabling high-speed travel along the boom.

  The motor tail features a disc brake that provides delayed braking when the trolley motor is de-energized.

  The amplitude limiter prevents misoperation by stopping the trolley before it contacts the buffer at the base of the boom.

【Standard Tower Section】:

  Close-up of the main limb

  Tower sections are available in two specifications based on design strength: reinforced sections and standard sections. Reinforced sections and standard sections are connected using 8-M36 special high-strength bolts. Reinforced sections feature a welded stiffening plate at the midpoint of the main chord member. A resting platform is provided every three sections. Standard sections of the same specification are interchangeable.

【Boom】:

    The boom consists of 10 sections, with a tie rod lifting point on the upper chord of the third and seventh sections. Each section is connected by pins. A trolley traction mechanism is installed on the first section, and a wire rope anti-twist device is fitted at the boom tip. The boom length is 60 meters and can be assembled into four lengths—55 meters, 50 meters, 45 meters, and 50 meters—to accommodate varying rotation space requirements. A trolley luffing mechanism is installed on the base section of the boom, featuring a walkway frame for convenient installation and maintenance.

【Balancing Arm】:

   The counterweight arm consists of two sections: one measuring 6.735 meters and the other 5.7 meters, connected by a pin. Using this pin, the counterweight arm and its tie rods are integrated with the rotating tower body and tower top. Guardrails and walkways are installed on both sides of the counterweight arm.

【Upper and Lower Supports】:

  The upper support is mounted on the slewing bearing and connected to its inner ring. The lower support is a box-shaped support for the non-rotating section of the crane. Its upper surface is fitted with the outer gear ring of the slewing bearing. The lower support is bolted to the outer ring of the slewing bearing, enabling relative rotational movement between the upper and lower supports via the slewing mechanism. The upper support connects to the rotating tower body above, while the lower support connects to the standard tower sections below.

【Rotating Tower Body】:

   The lower end of the rotating tower body is connected to the upper support via four high-strength pins. The upper section is pinned to the tower top, with the front and rear lug plates connected to the counterweight arm and the lifting arm respectively. A load limiter is installed on the upper section.

【Rotary Limit Switch】:

【Tower Top】:

  The top of the tower is a sloping cone, its upper end connected to the lifting arm and counterweight arm via tie rods to maintain the horizontal alignment of both arms, while its lower end is secured with four pins to

  The rotating tower body connection features a work platform and pulley system at the top of the tower to facilitate the installation of the boom tie rods and counterweight boom tie rods.

【Driver's Cab】:

  The cab serves as the operator's workstation for controlling the tower crane, fixed to the right side of the rotating tower body. The indicator lights and control handles of the integrated control console are positioned on both sides of the operator's seat, offering convenient operation and a wide field of view.

  The cab electrical control box is located at the rear of the cab, housing the main circuit breaker, lighting circuit breakers, auxiliary circuit breakers, and other devices.

【Load Limiters】:

【Walking Device】:

  The traveling mechanism features two powered trolleys, each comprising an electric motor, hydraulic coupling, worm gear reducer, disc brake, open gear rim, and travel wheels. The hydraulic coupling ensures smooth starting and braking of the tower crane, with a travel speed of 20 meters per minute.

  The YZ160M2-6-7.5KW AC motor controls the operation of the master controller mechanism. The normally closed disc brake at the tail end of the worm shaft releases during operation and applies delayed braking after shutdown and power disconnection. The delay time is adjustable to ensure a short stopping distance and prevent tower crane sway caused by abrupt braking.

  Two limit switches are installed on the outer side of the active trolley to control the tower crane's travel within predetermined positions, ensuring operational safety.

【Electrical Control System and Safety Devices】:

   This system employs a programmable logic controller for centralized control. The electrical control system utilizes internationally standardized configurations, with low-voltage electrical components sourced from imported equipment. It features a modular assembly design with rail-mounted installation. with rail-mounted installation. Operation is managed through two cross-type master controllers and push-button switches centralized in the driver's cabin, eliminating numerous intermediate relays and time relays required for logic control. Global sourcing employs international products such as OMRON PLCs and Schneider contactors, significantly enhancing overall system reliability while facilitating fault diagnosis, localization, and resolution. Additionally, electrical safety devices like anemometers and obstruction lights are included, along with mechanical safety features such as trolley axle break protection and traction rope break anti-runaway mechanisms.